Why did his arms grow?

Why use a puppet at all, when they could have suspended the actor on wires in front of a bluescreen?

Why didn't they just go it practical and shove him out of a building?

That's been done plenty of times with wires and / or airbag

or they could have used a large mannequin.
youtu.be/ozQTQjVCcUg

That was a core idea in the film. Dick's bot was like many other corporate products, looks good at first and really impresses people so they buy it, then theres maintenance contracts and spare parts, etc that keeps the money rolling in for years. And they don't really care if it works. I'm sure in the next year ot two they were just waiting to unveil the new multimillion dollar stair walking mod. Morton was going against this and wanted to deliver something that worked (but wouldn't generate all that extra money or points for Dick), so Dick killed him.

he was Inspector Gadget but the company realised how shit he'd look next to Robo

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Why didn't kys retard

Was this the worst special effects decision ever made? Like not literally the "worst" special effects ever, but maybe ask why they decided to go with some weird claymation arms that clearly look out of proportion in frame, instead of something else like just basic green screen?